Hydraulic lever position - set screw adjustment

Hydraulic lever position - set screw adjustment

For Voltbike models:
With Tektro hydraulic brakes

Tools required:
2mm hex key
Non-permanent thread locker (i.e. blue Loctite 242)

If your Voltbike has hydraulic brakes/ levers there is the option to adjust the brake lever reach to fit various hand sizes and change the feel of the braking action. On occasion, the adjustment set screw may back out resulting in a potential loss of braking power.
Do not ride your bike if the brake system is not functioning correctly!

Follow steps 1-5 to change the lever reach position and ensure proper function of the braking system:

1. Pull the brake lever to determine the current brake action and the distance from the handlebar. Release the lever.

Yukon 750 Brake Lever

2. Carefully use a 2mm hex key to turn the brake lever set screw counterclockwise to expose 3-4 threads of the set screw. This will move the lever closer to the handlebar and may inhibit braking power.

Brake lever set screw

3. Apply a small amount of non-permanent thread locker on the threads of the set screw.

Thread locker application

4. Use the 2mm hex to carefully turn the set screw clockwise to extend the lever reach away form the handlebar, and ensure a more positive braking function that will not bottom out.

2mm hex

5. Test the braking action of the lever. If adjusting the set screw does not improve braking performance, check the brake pad for wear, or the mineral oil level of the system. Brake pads should be replaced which the resin surface is 0.5mm or less.

    • Related Articles

    • Hydraulic lever position - set screw adjustment

      For Voltbike models: With Tektro hydraulic brakes Tools required: 2mm hex key Non-permanent thread locker (i.e. blue Loctite 242) If your Voltbike has hydraulic brakes/ levers there is the option to adjust the brake lever reach to fit various hand ...
    • Replacing brake sensor (power cut off inhibitor) on Tektro hydraulic brakes

      In this video, you can learn how to replace a brake sensor and adjust brake lever travel. An important step here is to remove the set screw first before trying to remove the brake sensor. Attempting to remove the sensor without releasing the set ...
    • Replacing brake sensor (power cut off inhibitor) on Tektro hydraulic brakes

      In this video, you can learn how to replace a brake sensor and adjust brake lever travel. An important step here is to remove the set screw first before trying to remove the brake sensor. Attempting to remove the sensor without releasing the set ...
    • Adjusting Brake Inhibitor Sensor, Error 05E

      VoltBike electric bikes comes standard with feature which cuts the power to the motor when the brake lever is engaged. The brake cut inhibitor is located in the brake lever and it consist of sensor and magnet. In this video you will learn how to ...
    • Do you ship your bikes fully assembled?

      Your bike will arrive about 95% assembled. Unlike other electric bike sellers we do ship our bikes with both wheels attached. The only assembly that may be required is to install the handlebars and pedals, and you are good to go! The whole process ...